Thursday, May 4, 2017

Stitch World Editorial Issue May 2017

Speed factory, store factory, micro-factory and cluster factory (a term coined by me) are some of the concepts conceived especially to reach out to the consumers faster… These very consumers are the ones who are also driving the price and the products they want.


The fallout is that so many of the big-box retailers and brands are either folding operations or stagnating in their growth, therefore necessitating new concepts to evolve with the help of IT innovations (collaborative designing and its communication), 3D printing, digital printing, dyeing, and also robotics, which in a simpler form means customized automation.

Some of the newer concepts slated to debut at Texprocess 2017 are digital processing, use of low-energy radial shockwaves to clean textile and cold ironing... In digital processing of performance textiles, functional chemicals are applied through inkjet technology; the low-energy radial shockwaves take lesser time, operate at low temperature and don’t harm textile much; and cold ironing technology simply reduces the energy consumption by 60 per cent.

These concepts may not be for many of you as manufacturers, as of now, but you can draw out a hint from the directions and take necessary steps which need to be there when the changes begin to shape up.

Continuing to present the current and future of the industry…, our section on Technology 4.0 discusses ‘Innovations in these disruptive times’. In this article, Frank Henderson, President, Henderson Sewing Machine along with Dr. Prabir Jana, Professor, National Institute of Fashion Technology (NIFT) Delhi, talk about interesting concepts in sewing automation, three-dimensional sewing, robotics, affordable automation, IoT and smart wearables. Also discussed is ‘3D printing of sewing machine parts’ – a concept developed by Dr. Jana and Dr. Deepak Panghal, who is also a Professor at NIFT Delhi.

However much we may dwell into the future and prepare for the same, it is also important to be in present and ensure that the factories are running productively. In our production technology segment, David Permenter, Educational Director, DCC Print Vision LCC details the Kaizen concept in screen printing in a three-part series. He emphasizes that ‘synergizing’ printing, manufacturing and leadership are the three pillars of screen printing.
Read the section to know more...

Also in focus are the growing number of Chinese sewing machines manufacturers invading the Indian market, and a preview of what to expect at the Texprocess in Frankfurt.