Friday, January 6, 2017

Stitch World Editorial Issue January 2017

StitchWorld is in its 14th year, and has evolved tremendously in its content and reach. We have graduated from topics like operator and supervisor training to concepts like IoT, M2M and automation, moving towards Robotics and the era of 3D printing and 3D pattern making. Yet, the focus of the magazine has not changed at all - productivity, on-time delivery and quality - still remain at the core; how to achieve these goals are evolving, resulting in new concepts and management tools.
Today, managing a factory is a very complex game; it is no longer about just building a state-of-the-art factory. How the factory is managed, and what are the external influences and challenges of profitability are critical elements that can make or break even the best of factories… Through the year, my editorials have reflected these challenges…, emerging from factors both within and outside the factory.

It all sounds very nice, but the industry is taking a cautious stand… They know that Governments don’t really understand the nuances of the industry, and just by giving incentives to set-up a unit is not going to help the cause. I have pointed out many
times that the issue is inter-related to many concerns… In my editorial in February, I had said, “The three areas that need attention are ‘Clean India’, ‘Healthy India’ and ‘Corruption-free India’. If these three areas are taken care of, all other requirements for sustainable growth of manufacturing will follow automatically.”

Another interesting point that evolved over the year and strongly advocated by the stalwarts of the technology industry is that automation alone is not the answer to labour issues… They emphasize on the need to balance automation with motivation. I fully endorse this view and we are almost ending from where we started - operator training; only the focus is not so much on training but motivation!

I had pointed out in my September editorial that too much automation is not a solution, it has to be selective automation on those operations where replacing the labour makes sense. After all it is about replacing labour wages that cost rupees per month as against western countries where the equation is in dollars per day.

External influences like terrorism, Brexit, US elections have all been contemplated on, and 2017 will see how these events of the past year will push business interest. New innovations, technology service outsourcing, re-shoring and new global manufacturing destinations like Ethiopia and Myanmar have all found place in various editorial musings… But what I would like to say fresh is that the time has come to reassess the scope of StitchWorld - sewing industry is now too big to be limited by the literal context.

This year we propose to re-orient focus within the gamut of garment manufacturing and management. The new focus areas besides the core subjects of production technology and production/product management will be on: Technology 4.0 that will talk about future technologies; Information Technology - a rundown on latest offering from the segment; Global Sourcing - acknowledging that manufacturing in one country is a culmination of sourcing from various destinations; Sustainability - the future no doubt; HR Management - a step upward from pure labour issues; Value Addition - creating differentiation for companies and countries; and finally Knitting Technology - a reality check, recognizing that garmenting is both
about woven and knitted products.

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