Tuesday, November 7, 2017

Stitch World Editorial Issue November 2017

CISMA – the technology fair that takes place in Shanghai, China – is not what it used to be. In the last two editions, it has changed its character from being a technology fair for basic machines to matching international standards of automation and moving towards industry 4.0 and showing signs of integrating robotics..., probably reflecting the signs of maturity in the Chinese garment manufacturing industry that is now demanding automation and moving towards robotics all because of the increase in wages and infrastructure cost...

Observing the shift, I also found that while some of the technology is being developed recently, some are decade old technologies making reappearance. All this is becoming possible today due to the increasing affordability of those technologies to cater to the demand for high productive machines.

Auto Bobbin Changer (ABC) – developed in 1995, but phased out from commercial machines due to exorbitant cost, is now making a reappearance; 3mm thread by UBT – developed in 1993, but phased out from commercial machines (probably cost of labour was cheaper to trim after sewing) is making a come back due to wage increase; Real time data from sewing machine – developed in 2003 by Efka has reappeared as cost of networking and data flow is becoming negligible. The CAM (computerized cutter), which came to India in 1997 (installed by Sewa International) with Rs. one crore investment, is still costing the same, but after two decades, the CAM now has multiple and better features… making it affordable.

In this editorial, I am just giving a glimpse of ‘affordable’ technology. Watch out for the next issue, wherein I will give my readers an ‘affordable article’ as food for thought!

In this issue, we have covered technologies displayed at CISMA and have also highlighted the ten top sewing features added to the machines in the recent past. Further, two garment exporters from Tirupur have been interviewed and their manufacturing best practices are highlighted. The common thread between the two is that both have imbibed the lean solution as the core driver for their growth.

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