StitchWorld Editorial Issue June 2019

The stagnation seen in apparel imports by both the US and EU this year is severely impacting the manufacturers in south-east Asian countries. Players in Bangladesh, Vietnam, Sri Lanka and to some extent India are now earnestly vying for the space being vacated by China in apparel manufacturing; this seems to be the only way to grow.

Interestingly, while manufacturing in India is now increasingly being safeguarded by the growing local market fuelled by rising consumption by both expected and unexpected markets, other countries have very little to fall back on.

Even as south-east Asian manufacturers try to find new markets and better penetration in older markets, they are hit by the growing preference for onshoring and nearshoring, both of which are faraway dreams for manufacturers in this region… The advantage is definitely going to places like Turkey, East Europe and Mexico.

The reflections of this trend were strongly visible at the recently concluded Texprocess in Germany, a must-visit fair for the sewing industry. The shift in technology is noticeably on digital interventions for operational flexibility and ease of operations.

Secondly, amidst all the focus centering around automation, robotics and 3D rendering, concepts like digital factories, micro-factories, on-demand manufacturing processes, additive technology and whole-garmenting etc.,are bound to shift the business back to the West, whether in the country of retail or near to it.

The interest that lies in these concepts is obvious, and at Texprocess, the micro-factory theme stole the show with at least five factories on display. Each demonstrated how companies can adopt this concept in order to transform their factories or retail stores, and embrace on-demand manufacturing.

The event also became a launching pad for new technologies in sewing with giants such as Vibemac, Vetron and Duerkopp Adler displaying their latest innovations, all for customers’ ease of operations.

Taking a drive towards new directions, this issue of StitchWorld looks at the cloud based solutions that are revolutionising the merchandising process to save ample amount of resources, money and time, resulting in higher efficiency and shorter lead time. The article highlights how global leaders like Tukatech, Gerber Technology, Lectra and Simbus are transforming the fashion industry with this innovative cloud based model.

Another interesting article for our readers this time is on sports bra, a challenging garment that demands support and shape of breasts in dynamic conditions (especially bouncing). The team analyses the Maaree Smart Sports Bra, delving deep into the innovative pattern of engineering and construction that goes behind it.

Stitch World Editorial Issue June 2017

At Texprocess, Frankfurt, Germany, besides meeting a lot of old friends and colleagues from the industry, all that I heard there was ‘Industry 4.0’… Every technology provider was talking about concepts like Internet of Things, additive manufacturing, manto- machine communication, machine-to-machine communication, SaaS, smart manufacturing, and artificial intelligence – each concept an integral part of the term Industry 4.0.

Many of the technologies I saw were tailor-made for western countries where labour is a scarce and expensive resource. The idea behind many of the machines was to eliminate human intervention and fully automate processes from design to production and in some cases even include retail and logistics.

So, does that mean Industry 4.0 is actually about taking production back to the West…? I have my reservations on how relevant Industry 4.0 is for the manufacturing world today. Even before automation has properly been adopted in Asia and other developing nations where production is happening, the focus of technology providers is already shifting to the next phase without fully perfecting the automation stage and making it suitable to the needs of the countries that are leading production today…

Can the technology providers afford to ignore the requirements of these manufacturing destinations, which are their biggest selling markets…? I don’t think so! In reality, the Texprocess platform is about the future, though in manufacturing countries the push is still on selling automation.

Most industry experts agree that the future is still a mystery and difficult to predict, what’s sure is that it would be very different from today and if companies do not start preparing now, they would be wiped out of business…

Our analysis of Texprocess is an attempt to decode Industry 4.0 as the debate gets louder… The same will continue in the next issue where many more technologies including IT solutions will be featured.

Even as technology providers move into the future, in a wave of retail bankruptcies, over 8,600 retail stores closure is being projected. Consumers are shifting a greater percentage of their disposable income to ‘experiences’ rather than ‘shopping’, creating an ‘adapt or die’ situation for retailers. Ed Gribbin, President, Alvanon Inc. suggests some of the ways through which retailers can sustain in a competitive environment.

Another interesting read in this issue is WFX Cloud ERP that has integrated new features into the solution such as ‘Analytics’ tool, which enables control over complete supply chain, and ‘Alert System’ that notifies the user before the deadline. Also, the second part of Kaizen Korner series addresses Lean Manufacturing, where David Permenter, Educational Director, DCC Print Vision LLC, tells how to identify waste and eliminate it.

Stitch World Editorial Issue April 2017

May is going to be an interesting month for me as I will be attending Texprocess in Frankfurt, Germany…, something that I really look forward to.

Somebody, sheepishly asked me why visit Texprocess when such technology fairs take place in developing countries also…? My answer was simple: “Texprocess is the only international technology trade exhibition of our industry which is a ‘distinct depart’ from the basic technologies that one sees everywhere, at almost every fair happening in any part of the world!” It is not only the range of products that makes it impressive, but the advancements in each process which is a ‘value creation’, makes the fair a must-visit for those looking to understand< the future of the industry.

The Digital Textile Micro Factory, which is a live demonstration of apparel production chain to address the needs of small batches or even one-piece orders, is definitely something that the industry will find interesting at the fair.

Another special experience at the show will be the ‘Living in Space’, a part of Techtextil, which happens concurrently with Texprocess that will showcase a wide variety of applications for technical textiles in space travel together with the processes involved.

On a recent visit to India, Michael Jänecke, Director, Brand Management, Technical Textiles & Textile Processing, Messe Frankfurt Exhibition GmbH presented me with a beautiful pen drive in the shape of a space traveller wearing a space suit and also handed over space food, which travellers eat when in space… Nowhere else can I get such an experience… Only at Texprocess in combination with Techtextil we can even expect something so unique!

Going by the trend to think futuristic…, the next issue of StitchWorld will carry two articles of utmost importance. One is on Robotics – Innovations in these disruptive times by Frank Henderson, President, Henderson Sewing Machine and Dr. Prabir Jana, NIFT Delhi. The other on practical application of 3D printing of sewing machine parts, which will not only reduce time wasted in finding the correct spare part from the inventory but will also empower SMEs to 3D print the required part/attachment near the point of consumption, thus reducing their dependence on agents for machine spare parts.

The futuristic concept has become so big that the same is also the theme of this edition of StitchWorld. Whether we talk about the digital feed in sewing machine in which brands like Brother, TYPICAL, Juki and Duma are coming up or web-based solutions offered by Lectra, I am sure of the fact that technology suppliers are aggressively harnessing the concept of Industry 4.0.

A detailed analysis on ‘Digital Feed in Sewing Machine’ by Dr. Prabir Jana is surely a step ahead in IoT and will provoke my readers to think upon its future benefits. Following the series, where we exclusively interact with industry leaders, this issue carries a detailed discussion with Daniel Harari, CEO, Lectra on the ‘future’ where he throws light on technology acceptance in India, Bangladesh and Vietnam, and shares about the SaaS model, introduced by the company.

The current issue of SW concludes the three-part series by Anand Deshpande in which he has explained the strategies to implement Lean process in a factory.